DIY Aluminum Hammer - Sand Casting Process From Start to Finish In this video, I cast a hammer and wooden block using sand casting technique! Watch the complete process from making the sand mold to the final aluminum cast result. 🔥 What you'll see: ✅ Sand mold preparation using wooden pattern ✅ Pressing pattern into sand to create mold ✅ Pouring molten aluminum ✅ Cooling & removal ✅ Final cast hammer & block reveal This simple sand casting method lets you create real, functional metal tools at
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DIY Aluminum Hammer - Sand Casting Process From Start to Fini…
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Hammer forming the flanges. The sheet metal was sandwiched between some plywood boards and then the flange was hammered over the edge. Stretching negative flanges over the buck is quite easy, the hammer blows will force the material to stretch over the edge of the buck. The tricky part is shrinking the positively curved flanges. To aid in a consistent shrink, I made a tucking tool to tuck shrink the corner, focusing on defining the edge of the buck into the panel. This was then cleaned up over a
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Hammer forming the flanges. The sheet metal was sandwiched betw…
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